Components > PCB > Frequently Asked Questions.
     
1) What types of bare board fabrication are you best suited for?
2) Why was my quote so much higher or lower than it was last time?
3) What is SMOBC?
4) How can I save money when I create a new design?
5) What do you need in order to quote a job?
6) How long will it take to get a quote?
7) Can you perform an electrical test on our boards and if so, how is this done.?
8) What is the most efficient method of providing a PCB manufacturer with artwork?
  Questions Continued on Page 2 ...
   
1) What types of bare board fabrication are you best suited for?
We build single-sided, double-sided and multilayer plated-thru-hole boards. Currently, we are best equipped for prototype, small and medium production quantities on FR4 and high end material. Size and complexity of the boards will determine what our capacity is. We offer solder mask with or without SMOBC, legend silk screening, nickel/gold-plated tabs and CNC scored or routed boards. We specialize in scoring panelization for fast efficient assembly of your bare boards.
2) Why was my quote so much higher or lower than it was last time?
A. Two possible reasons are this would be that you either requested a different quantity or a different delivery. Allowing for nominal increases for the rising prices of material and labor, the price you are quoted should be consistent with previous quotes or orders as long as the quantities and deliveries remain the same. Circuit boards are custom manufactured and the price is very dependent on the quantity being manufactured and the time allowed. Since we have to perform as many steps in the manufacturing process for 1 board as we do for 1000 boards, efficiency dictates that the more product that we can run through the numerous processes required, the more time we save per board. That time saved results in better pricing for larger quantities.
3) What is SMOBC?
A. Simply stated, it stands for Solder Mask Over Bare Copper. Traditional solder mask coatings are done over a reflowed tin/lead finish. Although the tin/lead finish is desirable for the pads for better solderability, this tin/lead coating is not necessary for the rest of the circuitry if it is protected by solder mask. The real reason for developing this process was to prevent the wrinkling effect of the tin/lead trapped under the solder mask when it is again reflowed during the assembly operation when the components are soldered with a wave solder machine.
4) How can I save money when I create a new design?
A. It's called DFM - Design for manufacturability. This consideration in designing the artwork will save money over and over again during the manufacturer of the bare boards and the assembly of these boards. Contact us for detail.
5) What do you need in order to quote a job?
A. Keep in mind that the more information you give us, the better the quote will be. Quantity and a fab drawing consisting of outline dimensions, drilling info and any special fab notes. You may simply fill in our quote form with this info or call us for a quick response. You can email this information with Gerber files and we will extract this info but it may delay the quote.
6) How long will it take to get a quote?
A. Once we have received the above information, we can usually reply to a quote within 24 hours or less.
7) Can you perform an electrical test on our boards and if so, how is this done.?
A. We prefer to test your boards but this is an optional process requiring a test fixture charge. You will not pay for this fixture again if the board does not change. The test is a bed of nails netlist test for opens and shorts based on the nets extracted from the Gerber files supplied for the fabrication. Once tested, the boards have been verified to match the Gerber files 100% against opens or shorts.
8) What is the most efficient method of providing a PCB manufacturer with artwork?
  Most companies have moved away from hard copy artwork these days. The generally accepted method is to transfer electronic (Gerber and HPGL) data by modem or Internet. However modems can sometimes be troublesome with compatibility problems, busy lines and the expense of long distance calls. So increasingly the Internet offers a trouble free, cost effective service. An important point, most PCB manufacturers prefer customers to include the machining details in the form of a drawing within the electronic data package. This enables work to begin immediately - often this item is forgotten.
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